Industrial

Ultra Controlo · Industrial Division

Compressed air, vacuum and technical gases. Made in Portugal.

Portuguese manufacturer. Forty years designing, assembling and testing industrial systems in Sintra, for more than eighty countries.

01
40years
Of experience
02
80+
Countries
03
4
Product lines
04
40
Active references
05
100%
Made in Sintra
40+ Industries served

Our systems power essential processes.

From metallurgy to pharmaceuticals, from agriculture to petrochemicals. Where product quality starts with air quality.

01Glass and Ceramics

Glass and Ceramics

Blowing, moulding and controlled cooling demand clean, dry air at constant pressure. Oil-free compressors and treatment chains for bottle, jar, technical glass and industrial ceramics lines.

02Petrochemicals and Energy

Petrochemicals and Energy

Instrument gas, air for pneumatic valves and process control in critical environments. Redundant high-pressure systems, ATEX classification available and audit-ready documentation.

03Agriculture and Greenhouses

Agriculture and Greenhouses

Oxygenation of nutrient solutions in hydroponics, pneumatic automation, climate control and fertigation. Solutions sized for continuous operation in high-yield greenhouses.

04Metalworking and Processing

Metalworking and Processing

Rolling, cutting, forming and metal treatment with high, continuous air demand. Screw compressors and storage sized for the most demanding shifts.

05Food and Beverage

Food and Beverage

Bottling, PET blowing, primary packaging and CIP/SIP processes. Gardner Denver oil-free compressors give ISO Class 0 air for food; ULTRADRY and ULTRAK keep water and oil vapour out of the line.

06Electronics and Precision

Electronics and Precision

The industry that does not tolerate a single particle. Compressed air with the purity of the most demanding processes, for semiconductor manufacturing, assembly and cleanroom environments.

Total cost of ownership

The bill is in the energy.

In a compressed air system, the real cost is not in the purchase. It is in daily operation, hour after hour, year after year. The Ultra Controlo variable-speed range acts precisely where the impact is greatest: energy consumption.

1 year · total cost
70%
Energy consumption70%
Maintenance1%
Purchase price29%
5 years · total cost
89%
Energy consumption89%
Maintenance5%
Purchase price6%
10 years · total cost
92%
Energy consumption92%
Maintenance5%
Purchase price3%
Screw compressor

Designed for energy savings. Three configurations for every consumption profile, from robust fixed speed to maximum-efficiency two-stage compression.

ULTRASCREW
ULTRASCREW DS VSDULTRASCREW DS VSD · Water cooled
FSD · Fixed speed

ULTRASCREW FSD

Robust. Simple. Economical.

Fixed-speed solution for installations with stable, predictable compressed air demand. Simple architecture, accessible maintenance and low initial investment.

  • 01Fixed speed
  • 02Belt drive
  • 03Low initial investment
  • 04Simple maintenance
  • 05Ideal for stable demand
DS · Two-stage + VSD

ULTRASCREW DS

Two stages. More flow. Less energy.

Two-stage compression reduces mechanical effort per stage, improves volumetric efficiency and enables maximum energy efficiency in intensive industrial applications.

  • 01Two-stage compression
  • 02Direct coupling
  • 03IE4/IE5 motors
  • 04Higher energy efficiency
  • 05Ideal for intensive operation

Three configurations. One decision.

Which configuration is right for your installation. Compare side by side.

ULTRASCREWFSDFixed speed
ULTRASCREWVSDVariable speed
ULTRASCREWDSTwo-stage + VSD
Energy efficiency
Standard
High
Maximum
Noise level
Maintenance
Ideal application
Stable demand
Variable demand
High demand
SEC
ULTRASEC

ULTRASEC

Refrigerated dryer

Dry air. No hassle. Energy savings.

Ideal for industries where moisture in compressed air can compromise tools, piping, valves, paint, packaging or final product quality. Delivers dry, stable air in metalworking, food, pharmaceutical, automotive, plastics and general production.

  • Aluminium heat exchanger
  • Stable dew point at +3°C
  • Low pressure drop
  • Integrated condensate separator
  • Simple installation and maintenance
DRY
ULTRADRY

ULTRADRY

Adsorption dryer

Dew point down to minus seventy degrees.

For critical applications where residual moisture must be rigorously controlled. Delivers ultra-dry compressed air to protect sensitive processes in pharmaceutical, food, electronics, packaging, pneumatic transport and instrumentation industries.

  • Dew point down to -70°C
  • Twin towers for continuous operation
  • Integrated high-efficiency filters
  • Automatic management of drying cycles
  • High-strength adsorbent material
K
ULTRAK

ULTRAK

Activated carbon tower

Oil vapours. Removed dry.

For processes where oil vapours and hydrocarbons can compromise product quality, line safety or final finish. Uses activated carbon to purify compressed air in the food, electronics, chemical, petrochemical, plastics, paint and automotive industries.

  • Oil vapour removal below 0.003 mg/m³
  • Long-lasting industrial construction
  • Uniformly distributed flow
  • Minimal pressure drop: 20 mbar
  • Coalescing filter required upstream
Air receivers

Store. Stabilize. Protect.

Air receivers sized to stabilize compressed air networks, reduce load and unload cycles and extend compressor service life. They adapt to the technical space and the real conditions of each installation.

TANKS
Ultra Controlo air receivers

200 to 10,000 litres, vertical or horizontal.

Working pressures of 11 to 48 bar.

Carbon steel, stainless optional, RAL 5015 paint.

Anti-corrosion by galvanization or Vitroflex.

Calibrated valve, pressure gauge, automatic drain.

CE/PED certification and individual testing.

UltraCare 24/7

Everything your system needs to keep running.

Our global technical support programme: preventive maintenance, corrective assistance, original spare parts and emergency support for all Ultra Controlo equipment and partner brands, wherever you are in the world.

Flagship service

Preventive maintenance

Scheduled inspections, calibrations and replacements that extend equipment service life and reduce unplanned downtime.

Corrective

Corrective maintenance

Fast on-site repair of system failures. Certified technicians restore operation with minimal operational interruption.

Original parts

Spare parts

Original components in stock, to keep downtime to a minimum.

Equipment

Equipment and rentals

Replacement units, compressors and dryers, available for purchase or short-term rental while your equipment is being serviced.