Industrial

Industrial · Dryers

Compressed air dryers. From +3 °C to −70 °C dew point.

Ultra Controlo makes two kinds of compressed air dryer: the ULTRASEC refrigerated dryer, for a stable +3 °C pressure dew point, and the ULTRADRY adsorption dryer, for −40 °C to −70 °C. Both are designed, assembled and tested in Portugal.

01
+3°C
ULTRASEC pressure dew point
02
−70°C
Lowest ULTRADRY pressure dew point
03
39
ULTRASEC models, USL 1 to USL 39
04
17,664m³/h
Largest ULTRASEC flow rate
05
100°C
Inlet temperature, ULTRASEC-HT
The range

Two ways to take the water out.

Cool the air until the water condenses, or let a desiccant hold on to it. Which one depends on how dry the air must be.

ULTRASEC refrigerated compressed air dryer
Refrigerated dryer

ULTRASEC

Dry, stable air with a low pressure drop, for plants where moisture would damage tools, piping, valves, paint, packaging or the product.

Pressure dew point
+3 °C, stable
Flow rate
21 to 17,664 m³/h
Inlet temperature
Up to 70 °C; HT up to 100 °C
Supply
USL 1 to 15: 230 V single phase; USL 16 to 39: 400 V three phase

Aluminium heat exchanger, hot gas bypass valve for a constant dew point, integrated condensate separator, digital temperature indicator and electronically controlled drain.

ULTRASEC details
ULTRADRY twin-tower adsorption dryer
Adsorption dryer

ULTRADRY

Very dry air for critical uses, where residual moisture must be tightly controlled: instrumentation, pneumatic conveying, electronics, food and pharma.

Pressure dew point
−40 to −70 °C
Flow rate
5 to 100 Nm³/h
Pressure
4 to 16 bar g
Inlet temperature
+5 to +50 °C

Twin towers for continuous operation, a coalescing filter at the inlet and a dust filter at the outlet, desiccant in cartridges and automatic management of the drying cycles.

ULTRADRY details

Sources: Ultra Controlo Industrial 2026 catalogue, p. 17; ULTRASEC and ULTRADRY datasheets.

Side by side

Refrigerated or adsorption?

The Compressed Air Challenge advises drying only to the degree the equipment and the end use need. Start from the dew point, then pick the dryer.

ULTRADRY flow rates at a −40 °C pressure dew point, +35 °C inlet and 7 bar g. Sources: catalogue p. 17 and the two datasheets.
ULTRASECULTRADRY
How it driesCools the air so the water condenses, then drains itA desiccant adsorbs the water vapour; one tower dries while the other regenerates
Pressure dew point+3 °C, stable−40 °C to −70 °C
Flow rate21 to 17,664 m³/h (39 models)5 to 100 Nm³/h (9 models)
Inlet temperatureUp to 70 °C (HT: 100 °C)+5 to +50 °C
FiltersIntegrated condensate separatorCoalescing filter at the inlet, dust filter at the outlet
Typical usesMetalworking, food, pharmaceutical, automotive, plastics, packaging and general productionPharmaceutical, food, electronics, packaging, pneumatic conveying and instrumentation
All ULTRASEC models
Source: ULTRASEC datasheet, technical specifications.
ModelFlow rate (m³/h)Flow rate (l/min)Supply (Ph / V / Hz)
USL 1213501 / 230 / 50-60
USL 2335501 / 230 / 50-60
USL 3518501 / 230 / 50-60
USL 4721,2001 / 230 / 50-60
USL 51081,8001 / 230 / 50-60
USL 61382,3001 / 230 / 50
USL 71863,1001 / 230 / 50
USL 82404,0001 / 230 / 50
USL 93305,5001 / 230 / 50
USL 103726,2001 / 230 / 50
USL 114868,1001 / 230 / 50
USL 1263010,5001 / 230 / 50
USL 1375012,5001 / 230 / 50
USL 1487014,5001 / 230 / 50
USL 1596016,0001 / 230 / 50
USL 163305,5003 / 400 / 50
USL 173726,2003 / 400 / 50
USL 184868,1003 / 400 / 50
USL 1963010,5003 / 400 / 50
USL 2075012,5003 / 400 / 50
USL 2187014,5003 / 400 / 50
USL 2296016,0003 / 400 / 50
USL 231,08018,0003 / 400 / 50
USL 241,26021,0003 / 400 / 50
USL 251,50025,0003 / 400 / 50
USL 261,80030,0003 / 400 / 50
USL 272,20836,8003 / 400 / 50
USL 282,40040,0003 / 400 / 50
USL 293,00050,0003 / 400 / 50
USL 303,60060,0003 / 400 / 50
USL 314,41673,6003 / 400 / 50
USL 325,40090,0003 / 400 / 50
USL 336,624110,4003 / 400 / 50
USL 347,200120,0003 / 400 / 50
USL 358,832147,2003 / 400 / 50
USL 3610,800180,0003 / 400 / 50
USL 3713,248220,8003 / 400 / 50
USL 3814,400240,0003 / 400 / 50
USL 3917,664294,4003 / 400 / 50
All ULTRADRY models
Source: ULTRADRY datasheet. At a −40 °C pressure dew point, +35 °C inlet and 7 bar g; minimum 4 bar g, maximum 16 bar g.
ModelInlet flow (Nm³/h)Connection
ULTRADRY 15G 1/2
ULTRADRY 210G 1/2
ULTRADRY 315G 1/2
ULTRADRY 425G 1/2
ULTRADRY 535G 1
ULTRADRY 650G 1
ULTRADRY 765G 1
ULTRADRY 880G 1
ULTRADRY 9100G 1
Around the dryer

What sits around a dryer.

Before

A coalescing filter

Oil aerosol and particles stay out of the desiccant. ULTRADRY has one built in at its inlet.

Pressure

Low pressure drop

The ULTRASEC datasheet estimates about 7% of the installed motor power for each extra bar on the compressor, so every bar lost in treatment counts.

Oil vapour

Oil vapour out

Where oil vapour must stay below 0.003 mg/m³, an ULTRAK activated carbon tower takes it out, with a coalescing filter upstream.

Air treatment units
Questions

Air dryers, answered.

What is the difference between a refrigerated dryer and an adsorption dryer?

A refrigerated dryer cools the compressed air so that its moisture condenses and is removed by a separator and drain; the ULTRASEC holds a stable +3 °C pressure dew point. An adsorption dryer passes the air through a porous desiccant that adsorbs the moisture; the ULTRADRY reaches −40 °C to −70 °C.

Which pressure dew point do I need?

The one your equipment and end use need, and no lower. The Compressed Air Challenge Fact Sheet #11 (May 2026) says refrigerant-type dryers are acceptable for many applications, and the US Department of Energy sourcebook (2016) says that where a pressure dew point of less than 35 °F (1.7 °C) is required, a refrigerant-type dryer cannot be used.

Can a refrigerated dryer take hot inlet air?

Up to its rated inlet temperature. The ULTRASEC datasheet gives a maximum inlet temperature of 70 °C, or 100 °C for the ULTRASEC-HT. The US Department of Energy sourcebook (2016) says an increase in inlet temperature reduces a dryer’s rated capacity, so size for the worst case.

How does an adsorption dryer regenerate?

It has two towers: one dries the compressed air while the desiccant in the other is regenerated, by lowering its pressure and passing dried purge air through the bed, as the US Department of Energy sourcebook (2016) describes. The ULTRADRY uses twin towers for continuous operation, with automatic management of the drying cycles; its datasheet does not state the regeneration method.

Does a refrigerated dryer work in freezing conditions?

The US Department of Energy sourcebook (2016) says refrigerant-type dryers are not recommended in sub-freezing ambient temperatures, because the moisture in the compressed air can freeze and damage the dryer.

How do I choose the size?

From the air flow, the working pressure and the inlet temperature in the worst case. ULTRASEC flow rates go from 21 to 17,664 m³/h; the ULTRADRY table is given at −40 °C pressure dew point, +35 °C inlet and 7 bar g. Send us your values and we propose the model.

Send us the air you have today.

The flow, the pressure, the inlet temperature and the dew point you need. We reply with the dryer and its price.