Industrial

Industrial · Air treatment

Air treatment units. Dry, clean air from your compressor.

Ultra Controlo air treatment units take water, particles, oil and oil vapour out of compressed air: ULTRASEC and ULTRADRY dryers, ULTRAK activated carbon towers, the ULTRATECH breathing air purifier and the ULTRAMED medical air unit. They come from a Portuguese manufacturer of compressed air, vacuum and technical gas systems, with 40 years of experience.

01
−70°C
Lowest ULTRADRY pressure dew point
02
+3°C
ULTRASEC pressure dew point
03
0.003mg/m³
ULTRAK residual oil vapour, below
04
7
ULTRATECH treatment stages
05
6,500Nm³/h
Largest ULTRAK, at 7 bar g and 20 °C
From compressor to point of use

Each stage takes one thing out.

Compressed air leaves the compressor with water vapour, particles and, from lubricated compressors, oil. Each unit takes out one of them; which ones you need depends on the quality the air must reach.

  1. 1

    Filtration

    A coalescing filter takes out oil aerosol and particles. ULTRADRY has one at its inlet; ULTRAK needs one upstream.

  2. 2

    Refrigerated drying

    ULTRASEC cools the air to a stable +3 °C pressure dew point and drains the condensate.

  3. 3

    Adsorption drying

    ULTRADRY adsorbs the water vapour, to a pressure dew point between −40 °C and −70 °C.

  4. 4

    Oil vapour removal

    ULTRAK activated carbon takes oil vapour below 0.003 mg/m³.

  5. 5

    Breathing and medical air

    ULTRATECH and ULTRAMED combine several stages in one unit, for breathable or medical air.

Sources: Ultra Controlo Industrial 2026 catalogue, pp. 17 and 19; ULTRADRY, ULTRAK, ULTRATECH and ULTRAMED datasheets.

The range

Five units. One maker.

Dryers, carbon towers and complete purifiers, each with its datasheet, its sizes and its spare parts.

Refrigerated dryer
ULTRASEC refrigerated compressed air dryer

ULTRASEC

21 to 17,664 m³/h

An aluminium heat exchanger and a hot gas bypass valve keep the pressure dew point steady at +3 °C. Standard units take inlet air up to 70 °C, the ULTRASEC-HT up to 100 °C.

  • +3 °C dew point
  • USL 1 to USL 39
  • Integrated condensate separator
ULTRASEC details
Adsorption dryer
ULTRADRY twin-tower adsorption dryer

ULTRADRY

5 to 100 Nm³/h

Twin towers take turns, for continuous operation, with a coalescing filter at the inlet, a dust filter at the outlet and the desiccant in cartridges that are easy to replace.

  • −40 to −70 °C dew point
  • 4 to 16 bar g
  • ULTRADRY 1 to 9
ULTRADRY details
Activated carbon tower
ULTRAK activated carbon tower

ULTRAK

6 to 6,500 Nm³/h at 7 bar g, 20 °C

A bed of activated carbon separates oil vapour and other hydrocarbons from the air by adsorption, a dry separation. A coalescing filter goes upstream, and a 1 µm dust filter is recommended downstream.

  • < 0.003 mg/m³ oil vapour
  • 20 mbar pressure drop, new
  • 24 models
ULTRAK details
Breathing air purifier
ULTRATECH breathing air purifier

ULTRATECH

35 to 375 Nm³/h inlet

Seven stages of filtration and adsorption make breathable air from the air of any type of compressor, with ULTRAGEST digital monitoring and control.

  • CO < 5 ppm
  • CO₂ < 500 ppm
  • −46 °C nominal dew point
ULTRATECH details
Medical air treatment
ULTRAMED medical air treatment unit

ULTRAMED

40 to 288 m³/h

Medical air treatment in six stages, to the European Pharmacopoeia. It upgrades existing plants without a new control panel.

  • −40 °C pressure dew point
  • Oil < 0.01 mg/m³
  • Up to 16 bar
ULTRAMED details

Not sure which unit?

Tell us the compressor, the air flow, the working pressure and the quality the air must reach. We reply with the units that match.

Email the industrial team

Flow rates as the datasheets give them: ULTRADRY at a −40 °C pressure dew point, +35 °C inlet and 7 bar g; ULTRAK at 7 bar g and 20 °C; ULTRATECH nominal inlet flow; ULTRAMED at 7 bar and +35 °C inlet.

ISO 8573-1, in plain words

Three numbers describe the air.

ISO 8573-1:2010 gives compressed air one purity class for particles, one for water and one for oil, written in that order, such as [2:4:2]. Tell us the three numbers your process needs and we propose the units for that class.

First number

Particles

The class sets how many solid particles of each size a cubic metre of air may carry.

Removed by
Coalescing and dust filters
On ULTRADRY
Inlet and outlet filters
After ULTRAK
1 µm dust filter
Second number

Water

The class is set by the pressure dew point. For hospital technical air in Portugal, ACSS reads class 4 as a pressure dew point of +3 °C or lower, at 20 °C and 0.7 MPa.

Removed by
Dryers
ULTRASEC
+3 °C
ULTRADRY
−40 to −70 °C
Third number

Oil

The class sets the oil content: aerosol, liquid and vapour. ACSS reads class 2 as an oil content, vapour included, of 0.1 mg/m³ or lower, at ambient pressure.

Aerosol and liquid
Coalescing filters
Vapour
Activated carbon
ULTRAK
< 0.003 mg/m³ vapour

Sources: ISO catalogue (ISO 8573-1:2010, current, confirmed in 2017); ACSS specification ET 08/2010 (V.2025), section 4.1.1; Ultra Controlo datasheets.

Two kinds of air

Air for the process, air people breathe.

What changes is the quality the air must reach and the standard that sets it.

Industry

Air that protects the process.

Moisture in compressed air can compromise tools, piping, valves, paint, packaging and the quality of the final product. ULTRASEC and ULTRADRY keep it out, and ULTRAK takes out oil vapour.

  • Metalworking
  • Food
  • Pharmaceutical
  • Automotive
  • Plastics
  • Electronics
  • Packaging
  • Instrumentation
Industry solutions
Breathing and medical air

Air that people breathe.

ULTRATECH makes breathable air from the air of any type of compressor, and ULTRAMED treats compressed air to the European Pharmacopoeia for medical air. For medical air, Ultra Controlo advises adding a sterile air filter.

  • ULTRATECH: seven stages
  • European Pharmacopoeia
  • Sterile filter for medical air
Medical air systems
Questions

Air treatment, answered.

What is an air treatment unit?

A unit that takes contaminants out of compressed air after the compressor: water, particles, oil and oil vapour. Ultra Controlo makes refrigerated and adsorption dryers (ULTRASEC and ULTRADRY), activated carbon towers (ULTRAK) and complete purifiers for breathing air and medical air (ULTRATECH and ULTRAMED).

What is the difference between a refrigerated dryer and an adsorption dryer?

A refrigerated dryer cools the compressed air so that its moisture condenses and is drained; the ULTRASEC holds a pressure dew point of +3 °C. An adsorption dryer passes the air through a desiccant that adsorbs the water vapour; the ULTRADRY reaches −40 °C to −70 °C. Compare the two dryers.

Does a coalescing filter remove oil vapour?

No. The Compressed Air Challenge Fact Sheet #11 (May 2026) assigns lubricant and moisture to coalescing filters and vaporous contaminants to adsorbent filters. The ULTRAK activated carbon tower removes oil vapour by adsorption, with a coalescing filter upstream.

What is ISO 8573-1?

The ISO standard that specifies purity classes of compressed air for particles, water and oil. ISO lists the 2010 edition as current, last confirmed in 2017 and to be revised. A quality is written as three class numbers, one for each contaminant, such as [2:4:2].

Can ULTRATECH make breathable air from any compressor?

Yes. The ULTRATECH datasheet says it produces breathable air from air that comes from any type of compressor, through seven stages of filtration and adsorption.

Which unit is for medical air?

ULTRAMED: medical air treatment in six stages, to the European Pharmacopoeia. For medical air, Ultra Controlo advises adding a sterile air filter. See medical air systems.

How do I size an air treatment unit?

For the air flow, the working pressure and the inlet temperature in the worst case: the US Department of Energy sourcebook (2016) says an increase in inlet temperature reduces a dryer’s rated capacity. Send us these values and the air quality you need, and we reply with the units and sizes that fit.

Tell us the air quality you need.

Send the compressor, the air flow, the pressure and the ISO 8573-1 class or the use. We reply with the units that fit and their price.