Industry Solutions

Industry · Automotive

Automotive plants. Compressed air for tools, presses and the paint shop.

The US Department of Energy lists tool powering, stamping, controls and actuators, forming and conveying as the example uses of compressed air in automotive plants, and paint spray guns among its general uses. Ultra Controlo distributes and services Gardner Denver lubricated screw compressors, which its catalogue lists for the automotive industry, and makes ULTRASEC dryers and ULTRAK carbon towers, which its brochure lists for automotive.

A row of new cars, in black and white
01
7–8×
Energy of an air tool vs an electric one for the same output, per DOE
02
+3°C
Stable pressure dew point of ULTRASEC, per our catalogue
03
0.003mg/m³
ULTRAK removes oil vapour to below this, per our catalogue
Where the air goes

Six jobs for air in a car plant.

The US Department of Energy sourcebook lists the first four as example uses of compressed air in the automotive industry, and the last two among the general uses of compressed air across industry.

Assembly

Tool powering

Air tools on the line. The DOE notes they are lighter than electric tools, are not damaged by overloading and do not produce sparks.

Press shop

Stamping and forming

Both listed by the DOE for the automotive industry.

Automation

Controls and actuators

Control and actuators, listed by the DOE for the automotive industry.

Logistics

Conveying

Moving parts and material along the line, the fifth automotive use in the DOE table.

Paint shop

Spray guns

Compressed air pressurises and atomises paint in spray guns.

Body shop

Rivet guns and grinders

Air cylinder devices such as rivet guns and chipping hammers, and air motors on grinders and drills.

Source: US Department of Energy and Compressed Air Challenge, Improving Compressed Air System Performance: A Sourcebook for Industry, third edition (2016), Section 1, Table 1.1 and Appendix D.

Air for the paint shop

Paint spraying needs instrument air.

Paint spraying sits one level above general plant air. Three public sources say what that means for the air supply.

Quality level

Instrument air

The Compressed Air Challenge places paint spraying and powder coating in its instrument air level, between plant air for air tools and process air for food, pharmaceuticals and electronics.

Source: Compressed Air Challenge, Fact Sheet #1 (May 2026).

Coating maker

Oil and moisture separator

Hempel's spray application guideline lists a moisture and oil separator among the components for conventional spraying, because some paints are water or humidity sensitive.

Source: Hempel A/S, Technical guideline: Spray application (May 2020).

Treatment

Filters and dryers

Particulate filters for solid particles, coalescing filters for lubricant and moisture, adsorbent filters for vapours, and dryers used only to the degree the end use needs.

Source: Compressed Air Challenge, Fact Sheet #11 (May 2026).

ISO 8573-1:2010 specifies the purity classes of compressed air for particles, water and oil. Sources: Compressed Air Challenge Fact Sheets #1 and #11 (May 2026); Hempel A/S (2020); ISO.

One supplier. Made and serviced in Portugal.

Ultra Controlo is a Portuguese manufacturer of compressed air, vacuum and technical gas systems, with 40 years of experience. We design, assemble and test our own compressors, dryers and carbon towers in Portugal, and supply and service five partner brands.

Our own lines

ULTRASCREW compressors, ULTRASEC and ULTRADRY dryers and ULTRAK activated carbon towers.

Five partner brands

Gardner Denver, Elmo Rietschle, Thomas, Speck Pumpen (Circutec) and Speck Triplex.

UltraCare, 24/7

Preventive and corrective maintenance, original spare parts and emergency support, by our own team.

Source: Ultra Controlo Industrial 2026 catalogue, pp. 3, 10, 16, 17 and 22.

Questions

Automotive: questions and answers.

What is compressed air used for in automotive plants?

The US Department of Energy sourcebook (2016), Table 1.1, lists tool powering, stamping, control and actuators, forming and conveying as example compressed air uses in the automotive industry; its appendix adds spray guns, rivet guns and air motors on grinders among general uses.

How much more energy does an air tool use than an electric tool?

The DOE sourcebook (2016) states that it generally costs 7 to 8 times more energy for pneumatic tools to produce the same mechanical output as electric tools, although air tools are lighter, are not damaged by overloading and do not produce sparks.

What air quality does automotive paint spraying need?

The Compressed Air Challenge Fact Sheet #1 (May 2026) places paint spraying and powder coating in the instrument air level, above plant air for air tools; Hempel's 2020 spray guideline lists a moisture and oil separator for conventional spray equipment.

Does the paint line need an oil-free compressor?

Not necessarily. The Compressed Air Challenge Fact Sheet #1 (May 2026) says lubricant-free air can come from lubricant-free compressors or from lubricant-injected compressors with additional separation and filtration, and asks users to weigh the risk and cost of product contamination.

What does Ultra Controlo supply for automotive plants?

Its Industrial 2026 catalogue lists Gardner Denver lubricated screw compressors for the automotive industry, and its brochure lists the ULTRASEC refrigerated dryer and the ULTRAK activated carbon tower for automotive, the ULTRAK also for painting.

Tell us about your plant.

The lines, the tools and the paint shop, the pressure and the hours per day. We reply with the equipment that fits.