Your hospital makes its own medical oxygen, on site, day and night. Ultra Controlo designs and manufactures ULTRAOX in Portugal, and supplies the cylinder filling, backup and monitoring around it.
A PSA (pressure swing adsorption) oxygen generator makes medical oxygen on site from ambient air. Ultra Controlo’s PSA plants are called ULTRAOX; each is built around ULTRACON oxygen concentrators with two molecular sieve columns.
It contains 90.0% to 96.0% oxygen by volume, the rest mostly argon and nitrogen. Oxygen made by cryogenic distillation, delivered as liquid or in cylinders, follows a different monograph, Oxygen (0417), at 99.5% or more.
The World Health Organization published technical specifications for PSA oxygen plants in June 2020. Where Oxygen 93 may be used depends on national rules, so hospitals should confirm them with their health authority.
ULTRAOX runs pressure swing adsorption automatically and measures purity continuously.
Compressors draw in ambient air, 21% oxygen and 78% nitrogen, and raise it to above 7.5 bar.
Above 7.5 barA water separator, micro and sub-micro filters and an activated carbon filter treat the air before it reaches the generators.
Filtered airInside the ULTRACON generators, zeolite holds back the nitrogen. Two columns take turns every few seconds: one makes oxygen while the other sends the nitrogen back outside.
Two columnsOxygen at 93% ± 3% fills the buffer tank and flows into the hospital pipeline at 5 to 6 bar.
5 to 6 bar pipelineOn ULTRAOX SC, one or two zirconium oxide analysers measure purity continuously. If production drifts outside specification, the automatic changeover moves the supply to the secondary source, such as a cylinder bank, with no operator action.
No operator actionOil-less ULTRACECO compressors.
View ULTRAOX SCULTRASCREW rotary screw compressors.
View ULTRAOX STA complete plant inside a shipping container, for sites with no technical room.
View ULTRAOXA self-contained oxygen unit on wheels, for clinics and smaller facilities.
View ULTRAOCFilling station for racks of 5, 10 or 20 cylinders, at a maximum pressure of 150 to 207 bar depending on the model.
View ULTRAFILHigh-pressure oxygen booster for cylinder filling, suited to run 24 hours a day, 365 days a year.
View ULTRACECO HPOil-free, compact high-pressure oxygen compressor.
View ULTRACECO HPTMade in Europe to ISO 9809-2:2010, TPED certified and cleaned inside for medical oxygen.
View Oxygen cylindersLow-pressure oxygen boosters that join existing plants. Oil-free, AISI 316 stainless steel.
View ULTRALOBOThe difference is where the oxygen is made and how it reaches the patient: a PSA plant makes it on site from air, while cylinders and liquid oxygen are made elsewhere and delivered by truck.
| On-site PSA (ULTRAOX) | High-pressure cylinders | Liquid oxygen tank | |
|---|---|---|---|
| How it is made | On site, from ambient air | Off site, filled and delivered | Off site, by cryogenic distillation |
| Grade | Oxygen 93 (90 to 96%) | Oxygen (99.5% or more), or Oxygen 93 if filled from a PSA plant | Oxygen (99.5% or more) |
| Storage | Low pressure (ULTRAOX delivers at 5 to 6 bar), no hazardous storage | Gas at high pressure | Cryogenic liquid in an insulated tank |
| Deliveries | No oxygen deliveries for daily supply | Regular deliveries and returns | Regular tanker deliveries |
| The hospital pays for | The plant, its electricity and maintenance | Gas, cylinder rental and transport, including gas left in returned cylinders | Gas, deliveries and evaporation losses |
Ultra Controlo’s figure, compared with cylinder or cryogenic supply: no deliveries, no cylinder rental and no oxygen left in returned cylinders.
A Siemens controller runs the plant, switches compressors and generators in cascade to keep pressure stable, and logs every alarm.
A minimum life cycle that Ultra Controlo presents as an investment for at least 20 years, and in good conditions the zeolite can last 10 years or more.
From national hospitals to island clinics. Here are some of the latest.
During his State visit to Cabo Verde in July, the President of the Portuguese Republic, António José Seguro, visited the Dr. Agostinho Neto Hospital in Praia, the largest hospital in the country. The hospital’s medical oxygen plant, which lets it produce its own oxygen on site, was engineered and installed by Ultra Controlo.
The oxygen production container facility has the capacity to store up to 1,500 oxygen cylinders and fill approximately 50 medical oxygen cylinders per day using an ULTRAOX medical oxygen PSA generator.
Ultra Controlo delivered and handed over four ULTRAOX medical oxygen systems to the Kingdom of Eswatini, which now has the capacity to independently produce medical-grade oxygen for hospitals across the nation.
ULTRAOX oxygen generation systems were placed at Hospital de Kati despite the difficult terrain, elevated platforms and logistical complexity of the site.
Ultra Controlo delivered a new ULTRAOX system to CHR Lomé Commune Hospital in Togo, to give the hospital a stable and reliable supply of medical-grade oxygen.
Ultra Controlo shipped 11 containers of oxygen generators for Angola’s largest healthcare project.
Questions hospitals ask us about on-site oxygen. More on the medical gas answers page.
ULTRAOX plant models range from 3.10 Nm³/h of oxygen on ULTRAOX 30 to 165.3 Nm³/h on ULTRAOX 1640, delivered at 5 to 6 bar; each plant has one or two ULTRACON generators. Plants are modular: one or more generators and compressors are combined to match the hospital’s demand, and capacity can be added later without replacing what is already installed. To size a plant, Ultra Controlo needs the oxygen flow required in m³/h or, for cylinder filling, the size and number of cylinders to fill per day.
For an ULTRAOX plant, the hospital provides a clean, level area reachable by a crane, a drain for condensate, anchoring for the equipment, three-phase power and the licences to install and operate it. The ambient air must be reasonably free of dust, at an acceptable humidity and free of chemical contamination, the area must not be classed as electrically hazardous, and no one may smoke within 10 metres of the plant. The plant can run from a diesel generator, and the existing oxygen installation can stay in place: ULTRAOX connects to it as a new source.
Ultra Controlo is certified to ISO 13485:2016 for medical devices, ISO 9001:2015 for quality management and ISO 14001 for environmental management. ULTRAOX oxygen plants carry CE marking as Class IIb medical devices through notified body 1639 (SGS), with the whole plant certified as a single medical device, and are built to EN ISO 7396-1. For tenders, Ultra Controlo provides its certificates, CE declarations of conformity and technical dossiers.
UltraGreen is Ultra Controlo’s sustainability plan for ULTRAOX oxygen plants: an ULTRAOX enrolled in it runs on 100% renewable electricity, from on-site solar or certified green energy contracts. Ultra Controlo states that UltraGreen avoids 130 tonnes of CO2 a year per ULTRAOX unit and brings a 35% gain in energy efficiency compared with benchmark PSA installations. Ultra Controlo is certified to ISO 14001 for environmental management.
UltraCare is Ultra Controlo’s technical assistance programme for its medical gas systems, available 24 hours a day, 365 days a year. It covers preventive maintenance and monitoring, corrective service, original spare parts and rental equipment while a unit is serviced. Ultra Controlo selects and trains technicians in each country and runs post-installation monitoring under ISO 13485. UltraCare also services the partner brands Ultra Controlo distributes.
On large plants our factory technicians supervise installation, start-up and staff training, and UltraCare keeps the plant running for the years after.