Industry Solutions

Industry · Heavy-duty vehicles

Heavy-duty vehicles. Compressors, reservoirs and air brakes.

Trucks, tractors and trailers brake with compressed air: UN Regulation No 13 sets how fast the compressor must fill the reservoirs and how many brake applications they must hold, and US rules set a compressor cut-in of at least 100 psi for trucks. Ultra Controlo distributes and services Thomas, which says its articulated piston compressors are most often used in medium and heavy duty air suspension systems.

Truck working in a tunnel under construction
01
6min
Longest time to fill the reservoirs, no trailer, per UN R13
02
9min
Longest time to fill, trailer permitted, per UN R13
03
100psi
Minimum compressor cut-in on a truck, per FMVSS 121
04
5×
Cut-out pressure each reservoir must withstand, or 500 psi if greater, per FMVSS 121
Where the air goes

The air system of a truck.

UN Regulation No 13, the US standard FMVSS No. 121 and the US carrier safety rules in 49 CFR 393 describe these parts of the system.

Energy source

The compressor

Sized to raise the supply and service reservoirs from 85 to 100 psi, with the engine at its maximum recommended speed, within a time set by the reservoir capacity.

Storage

Reservoirs

Service and supply reservoirs of at least 12 times the volume of the service brake chambers, each able to withstand five times the cut-out pressure or 500 psi, whichever is greater.

Condensate

Drains

Each reservoir has a manually operable condensate drain valve; UN R13 asks for a draining and exhausting device in at least one reservoir of each service braking circuit.

Driver

Gauge and warning

A gauge in view of the driver shows service reservoir pressure; on trucks built since 1 March 1975 a warning comes on below 60 psi, and older power units warn at 55 psi or half the governor cut-out pressure, whichever is less.

Trailer

Trailer reservoirs

After eight full-stroke applications of the towing vehicle's brake, the energy a trailer's reservoirs supply to its brakes must not fall below half the figure of the first application.

Sources: UN Regulation No 13 (OJ L 42, 18.2.2016, incorporating Supplement 13 to the 11 series of amendments), paragraphs 5.2.1 and 5.2.2 and Annex 7; 49 CFR 571.121 (FMVSS No. 121), 393.50 and 393.51 (eCFR, read 28 October 2026).

Filling the reservoirs

How fast the compressor must work.

UN Regulation No 13, Annex 7, measures the time the compressor takes to raise the least-favoured reservoir from zero to p2, the pressure set by the vehicle manufacturer.

No trailer

6 minutes

For a vehicle to which the coupling of a trailer is not permitted, the time t2 to reach p2 must not exceed 6 minutes.

Source: UN Regulation No 13, Annex 7, Part A, 2.4.2.

With a trailer

9 minutes

For a vehicle to which a trailer may be coupled, t2 must not exceed 9 minutes.

Source: UN Regulation No 13, Annex 7, Part A, 2.4.2.

Reserve

Eight applications

After eight full-stroke actuations of the service brake control, the pressure left in the reservoirs must still give the prescribed secondary braking performance.

Source: UN Regulation No 13, Annex 7, Part A, 1.2.1.

In the US, FMVSS No. 121 instead sets the compressor capacity by the time to raise the reservoirs from 85 to 100 psi.

What we supply

Partner-brand compressors for truck and trailer systems.

Thomas makes pumps and compressors for OEM equipment, and says its articulated piston compressors are most often used in medium and heavy duty air suspension systems. Ultra Controlo distributes and services the brand; its catalogue lists Thomas piston pumps for medical, automotive and industrial applications.

Sources: Ultra Controlo Industrial 2026 catalogue, p. 15; Thomas, piston pumps technology and TASKAIR OIL-LESS Series pages (thomaspumps.com).

One supplier. Made and serviced in Portugal.

Ultra Controlo is a Portuguese manufacturer of compressed air, vacuum and technical gas systems, with 40 years of experience. We design, assemble and test our own compressors, dryers and carbon towers in Portugal, and supply and service five partner brands.

Our own lines

ULTRASCREW compressors, ULTRASEC and ULTRADRY dryers and ULTRAK activated carbon towers.

Five partner brands

Gardner Denver, Elmo Rietschle, Thomas, Speck Pumpen (Circutec) and Speck Triplex.

UltraCare, 24/7

Preventive and corrective maintenance, original spare parts and emergency support, by our own team.

Source: Ultra Controlo Industrial 2026 catalogue, pp. 3, 10, 16, 17 and 22.

Questions

Heavy-duty vehicles: questions and answers.

How fast must a truck compressor fill the air reservoirs?

UN Regulation No 13, Annex 7, says the time to reach the manufacturer's pressure p2 in the least-favoured reservoir must not exceed 6 minutes, or 9 minutes for vehicles to which a trailer may be coupled.

What cut-in pressure must a truck air compressor have?

FMVSS No. 121 (49 CFR 571.121) says the air compressor governor cut-in pressure for each truck must be 100 psi or greater, and for each bus 85 psi or greater.

When must the low air pressure warning come on?

49 CFR 393.51 says trucks, truck tractors and buses built on or after 1 March 1975 must have the FMVSS No. 121 warning, which comes on when service reservoir pressure is below 60 psi. Older power units need a warning at 55 psi (379 kPa) and below, or half the governor cut-out pressure, whichever is less.

Do truck air reservoirs need drains?

Yes. 49 CFR 393.50 says each reservoir must have a condensate drain valve that can be operated manually; automatic drains may be used if they can also be operated manually or a manual means of draining is kept.

Does Ultra Controlo supply pumps for heavy vehicles?

Ultra Controlo distributes and services Thomas. Thomas says its articulated piston compressors are most often used in medium and heavy duty air suspension systems, and lists central tyre inflation among possible applications of its TASKAIR series.

Tell us about the truck or trailer system.

Air suspension, tyre inflation or another air-operated system: the pressure, the air demand and the duty. We reply with the Thomas compressor or pump that fits.